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Guide to CNC machining processes

CNC milling, turning and drilling deliver versatile precision for complex parts with tight tolerances.

Make the right choice

CNC milling, turning and drilling offer versatile, precise methods for producing complex and critical parts with tight tolerances, essential for industries such as medical devices, electronics and industrial machinery.

Our CNC machining processes

CNC Milling: high-quality parts with accuracy

CNC milling is a versatile and precise method of producing complex parts with intricate geometries, essential for applications where high performance is required.

With both 3-axis and 5-axis milling, we can manufacture components with deep cavities, angled surfaces and complex curves. This technique is particularly valuable in industries such as medical devices, electronics and mechanical engineering, where precision and reliability are crucial.

For buyers, CNC milling can provide significant cost savings and improved product quality, making it the ideal choice for producing critical components.

CNC Turning: optimization of cylindrical parts

CNC turning is the preferred method for efficiently producing precise cylindrical parts, such as shafts and bars, that are essential for industrial equipment and packaging machinery.

The process ensures consistent quality and tight tolerances, which are critical for parts that need to integrate seamlessly into larger assemblies.

By choosing CNC turning, buyers can achieve cost-effective production with shortened lead times, ensuring a robust and flexible supply chain that can respond quickly to market needs.

CNC Drilling & Tapping: accuracy in assembly components

CNC drilling and tapping are essential for creating accurate holes and threads, which are fundamental to the reliability and durability of mechanical assemblies.

This process is particularly valuable in the production of industrial devices and laboratory instruments, where precision is non-negotiable.

For procurement teams, the automation of these operations translates into consistent quality, lower margins of error and less rework, contributing to the overall efficiency of the manufacturing process.

Additional techniques

At Batchforce, we focus on providing advanced CNC machining processes and specialized manufacturing techniques to improve efficiency and quality in your manufacturing process. Our advanced technologies and experienced engineers allow us to meet the most demanding specifications in a variety of industries, including medical devices, electronics and mechanical engineering. By incorporating these capabilities into your procurement strategy, you can reduce lead times, optimize costs and ensure the quality of your products.

EDM: Precision Machining for Complex Materials

A precision technique for machining hard materials and complex shapes, ideal for medical technology and laboratory equipment where accuracy and material integrity are essential.

Advantages

  • High Precision: Suitable for creating complex geometries with minimal tolerances.
  • Material preservation: Reduces the risk of material failure, improving component durability and performance.
  • Widely Applicable: Effective in industries where reliability is critical, such as medical and laboratory.

Features

  • Techniques: Wire EDM, Sinker EDM, Small Hole EDM Drilling, Die-Sinking EDM.
  • Material compatibility: Carbide, hardened steel, conductive ceramics, and more.
  • Complexity: Ability to realize highly detailed internal angles and shapes.

Laser Cutting: Detailed Cuts with Minimal Waste

An efficient technique that offers precision and minimal material waste when cutting a variety of materials. Ideal for applications where accuracy and a clean finish are crucial, such as in the electronics and packaging industries.

Advantages

  • Sharp Precision: Ensures clean cuts with minimal rework.
  • Efficient Material Use: Reduces waste, leading to cost savings.
  • Speed: Great for cutting thin metals and non-metals.

Features

  • Techniques: CO2 Lasers, Fiber Lasers, Laser Drilling, Laser Engraving.
  • Applications: Automotive parts, electronics, signaling, sheet metal.
  • Materials: Stainless steel, aluminum, copper, plastics.

Water Jet Cutting: Versatile Solutions for Sensitive Materials

A versatile technique for cutting various materials without generating heat, which is critical for preserving material properties. Ideal for applications in aerospace, medical devices and pipeline inspection.

Advantages

  • No Heat Impact: Preserves the integrity of sensitive materials.
  • Wide Material Application: Suitable for metals, ceramics, glass, and composites.
  • Suitable for Thick Materials: Effective in cutting materials up to 150 mm thick.

Features

  • Techniques: Abrasive Waterjet Cutting, Pure Waterjet Cutting.
  • Applications: Aerospace, medical devices, pipeline inspection.
  • Materials: Steel, composites, ceramics, glass, rubber.

Plasma Cutting: Efficient Metalworking for Large-Scale Projects

A fast and accurate technique for cutting conductive materials, ideal for large-scale metalworking projects. Great for applications in industrial equipment manufacturing and packaging machinery.

Advantages

  • High Cut Speed: Essential for high volumes and tight deadlines.
  • Accuracy: Clean cuts, even on thick metals, with minimal rework.
  • Flexible Cutting Forms: Efficiently cut complex shapes for greater design freedom.

Features

  • Techniques: High-Definition Plasma Cutting, Conventional Plasma Cutting.
  • Applications: Industrial equipment, structural parts, packaging machinery.
  • Material types: Steel, stainless steel, aluminum up to 40 mm thick.

Gear machining: Durability and Precision in Mechanical Systems

Essential for producing accurate and durable gears, crucial for industrial equipment and packaging machinery. Our advanced techniques guarantee gears of the highest quality, essential for mechanical systems in demanding industries such as aerospace.

Advantages

  • High Precision: Tight tolerances for smoothly functioning mechanical systems.
  • Durability: Made of high-quality materials for long life.
  • Cost-saving: Reduces maintenance and downtime through reliable and durable gears.

Features

  • Types of Gears: Spur Gears, Helical Gears, Bevel Gears.
  • Design optimization: Gears designed for maximum life and performance.
  • Applications: Industrial manufacturing, aerospace, packaging industry.

Traits: High-Quality Profiling for Sector-Specific Applications

An efficient technique for accurately creating detailed internal and external profiles in parts. Essential for industries such as pipeline inspection and medical devices, where precision and reliability are key.

Advantages

  • High Precision: Enables complex shapes with tight tolerances.
  • Efficiency: Realizes detailed profiles in a single operation, saving time and costs.
  • Material Variation: Suitable for hard materials such as hardened steel and titanium alloys.

Features

  • Capacities: Internal and external profiles up to 800 mm in length and 250 mm in diameter.
  • Typical Materials: Hardened steels, titanium, demanding alloys.
  • Applications: Automotive, aerospace, medical equipment.

Our capabilities in precision

These processes improve part quality and durability, reduce rework and increase efficiency. For buyers, they deliver significant cost savings and flexibility, ensuring a robust supply chain that can respond quickly to market needs.

Combine automation with craftsmanship.

Maximum quality at low cost. Customization that suits you.

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