Tool steel
Tool steels are essential for applications requiring high strength, wear resistance and durability.
What grade of tool steel is best for wear resistance?
For high wear resistance, D2 tool steel is the best choice. It is air-hardened and is often used in cutting tools and dies.
Can tool steel be machined properly with CNC machines?
Yes, various grades such as O1 and P20+S are particularly machinable with CNC machines, depending on the application required.
What surface treatments do you offer for tool steel?
We offer various treatments such as polishing, nitriding and special coatings to increase wear and corrosion resistance.
Is tool steel suitable for medical devices?
Yes, some types, such as S7 and A2, are used in medical equipment because of their shock resistance and durability.
What is the advantage of pre-hardened P20+S steel?
P20+S is pre-hardened and contains sulfur, which makes it easier to machine. It is often used in injection molds for the production of plastic parts.
Tool steel for CNC machining: Supply and Specifications
At Batchforce, we understand that tool steel is an essential material for applications requiring high strength, wear resistance and durability. It is widely used in industries such as industrial equipment, packaging machinery, electronics manufacturing and medical devices. We offer a wide range of tool steel grades and machining services to meet your specific project needs.
Why Choose Tool Steel?
Tool steel is specially alloyed and heat treated to provide high hardness, wear resistance and toughness. These properties make it ideal for manufacturing tools, dies, cutting instruments and other applications that must withstand high stresses and wear.
Most Used Grades
- D2 (1.2379): High wear resistance and air-hardened. Ideal for cutting tools, dies and applications where high wear resistance is required.
- O1 (1.2510): Oil-hardened with excellent machinability. Suitable for knives, tools and parts requiring high dimensional stability after hardening.
Overview of Tool Steel Types
Below is an overview of the tool steels we offer:
Grade | EN Number | Features | Applications | Certifications |
---|---|---|---|---|
D2 | 1.2379 | High wear resistance, air-hardened | Cutting tools, dies | ASTM A681 |
O1 | 1.2510 | Oil-hardened, excellent machinability | Knives, tools | ASTM A681 |
A2 | 1.2363 | Air-hardened, good toughness | Punches, dies | ASTM A681 |
S7 | 1.2355 | Shock resistant, high toughness | Chisels, punches, shock-loaded parts | ASTM A681 |
P20+S | 1.2312 | Pre-hardened, sulfur added for machinability | Injection molds, plastic production | DIN 2738 |
Note: Our materials are not limited to this list. We can also provide other grades and specifications upon request.
Tool Steel Machining Services
Our CNC machining capabilities include a wide range of services specific to tool steels, allowing us to ensure precision and quality in every project. Our specialized machining services include:
- CNC Milling and Turning: High-precision CNC milling and turning for complex geometries.
- Heat Treatment and Hardening: Post-treatment by heat treatments to achieve the desired hardness and durability.
- Surface treatments: Surface finishes, including polishing, coating and nitriding, for improved durability and aesthetic requirements.
- Quality Control: Comprehensive quality control according to international standards to ensure reliability and performance.
These services are designed to meet the stringent requirements of industries such as industrial equipment, packaging machinery, electronics manufacturing and medical equipment.
Surface Treatments for Tool Steel
To optimize the performance and life of your tool steel parts, we offer various surface treatments:
- Polishing: For a smooth surface and improved aesthetics.
- Nitriding: Increases surface hardness and wear resistance without affecting core strength.
- Special Coatings: such as PVD coatings to increase wear and corrosion resistance.
Why Choose Batchforce for Tool Steel Processing?
- Specialist Expertise: Our team has in-depth knowledge of tool steels and their specific machining requirements.
- Advanced Technology: With our modern CNC machines, we can realize complex designs with high precision.
- Complete Services: From material selection to post-processing and quality control, we offer a total solution.
- Industry Experience:We serve a variety of industries, including industrial equipment, packaging machinery, electronics manufacturing and medical equipment.
- Customer-Focused Approach: We work closely with you to understand and achieve your specific needs and goals.
Combine automation with craftsmanship.
Maximum quality at low cost. Customization that suits you.
Service and quality assurance for your project.
We are ready to support and guide you personally.