What metal parts to have made?

A wide range of metal parts can be custom made, depending on manufacturing techniques and the specifications of the desired part. Here are some examples of metal parts that can be custom made:

1. Machine parts: Parts such as gears, bearings, shafts, shafts, flanges and cams can be custom made to meet specific design requirements and functionality.

2. Enclosures and hoods: Metal enclosures for electronics, machines or devices can be customized to the design and dimensions of the product.

3. Profiles and extrusions: Metal profiles and extrusions are often customized for construction, architectural and industrial applications.

4. Vehicle parts: Automotive parts, such as brake calipers, engine parts, chassis components and suspension parts, can be customized for both traditional vehicles and electric vehicles.

5. Medical implants: Surgical implants, such as joint replacements, plates and pins, can be customized to fit the patient’s anatomy.

6. Aerospace parts: Metal parts for aircraft and spacecraft, such as turbine blades, fuselage parts and structural components, can be customized to meet industry requirements.

7. Tools: Special tools, such as dies, stamps, moulds and molds, can be customized to meet specific production needs.

8. Decorative elements: Metal decorative elements, such as reliefs, ornaments and sculptures, can be manufactured according to custom designs.

9. Prototypes and experimental parts: For product development, custom metal prototypes and experimental parts can be made to test new concepts before large-scale production begins.

10. Electronic components: Metal components for electronics, such as connectors, heat sinks and enclosures, can be customized to meet the needs of specific devices.

How does having metal parts made work

Manufacturing metal parts using CNC (Computer Numerical Control) is a process that combines precision and automation to produce complex parts with high accuracy. Here is a description of how the process generally works:

In the first stage, a digital design of the desired metal part is created using CAD (Computer-Aided Design) software. This design defines the exact dimensions, shapes and specifications of the part. The CAD file is then imported into CAM (Computer-Aided Manufacturing) software, which generates the necessary instructions for the CNC machine. The CNC machine is equipped with tools such as milling, drilling and turning tools, which are automatically controlled by the computer. The metal workpiece to be machined is clamped on the work table of the CNC machine.

The CAM file is then transferred to the CNC machine. The machine reads these instructions and begins performing the machining process. Depending on the design, different tools can be used in the correct sequence to achieve the desired result.

During machining, the CNC machine moves the tools along pre-programmed paths according to the instructions in the CAM file. The movements are very precise and repeatable, allowing complex contours and details to be realized with precision. The machining process involves removing excess metal by milling, drilling and cutting. This is done by running the tool at high speed and bringing it into contact with the workpiece. The tool removes material layer by layer until the desired shape and dimensions are achieved.

During machining, parameters such as tool movement speed, tool speed and depth of cut are carefully controlled to ensure the quality and accuracy of the final product.

Once machining is complete, the metal part is removed from the CNC machine and can be subjected to further finishing operations, such as polishing, heat treatment or coatings, depending on the specific requirements of the part.

The CNC process offers a high degree of automation and precision, allowing complex metal parts to be manufactured with consistent quality. It is widely used in various industries ranging from automotive to aerospace, medical technology and more.

Methods of having metal parts made

When having metal parts made, there are several options, depending on factors such as the design, the desired characteristics of the finished product, the amount of parts you need and the available budget. Here are some common methods for fabricating metal parts:

CNC Machining (Computer Numerical Control):This is a common method in which a computer controlled machine (CNC machine) is used to remove metal and form the desired part. This process includes methods such as turning, milling, drilling and grinding.

3D printing (Additive Manufacturing): 3D printing is becoming increasingly popular for making metal parts. This involves building up metal powder layer by layer using a laser or other energy source to melt and bond the powder together. This results in complex geometries and makes it possible to produce unique designs.

Casting: Casting involves pouring molten metal into a mold to obtain the desired shape. This process can be divided into several methods, such as sand casting, investment casting and injection molding.

Forging: Forging involves deforming metal using pressure and heat to form the desired part. This can be done either by hand or by machines.

Extrusion: Extrusion is often used to make metal parts of constant cross-section, such as pipes and profiles. In this process, metal is pressed through a die to obtain the desired shape.

Stamping: Stamping involves deforming metal by placing it between dies and applying pressure to it. This is often used to make flat, thin metal parts.

Laser and water cutting: These methods are used to cut metal sheets into specific shapes using laser beams or high-pressure water jets. This is ideal for creating complex contours.

Wire and tube forming: For metal parts to be made of wire or tubing, they can be bent, shaped and cut to achieve the desired shapes.

Electrochemical machining: This includes processes such as electrochemical machining (ECM) and electrochemical deburring (ECM), which use electric currents to remove or smooth metal without physical contact.

Heat treatment: After manufacturing a metal part, heat treatment can be applied to optimize the properties of the metal, such as hardness, strength and toughness.

Each method has its own advantages, limitations and areas of application. Choosing the right production method depends on factors such as part design, desired features, production time and cost.